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BAE Systems · Louisville, KY

Principal Welding Manufacturing Engineer

Louisville, Kentucky, United StatesFull-timeSenior individual contributorManufacturing & Production

Listed on BAE Systems’s official careers site. Posted October 9, 2026. Check that it is still open and apply there.

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Job description

Job Description

Join the Pioneers of Defense Innovation: Become a Welding Manufacturing Engineer at BAE Systems Are you a visionary engineer ready to push the boundaries of technology and make a meaningful impact on the defense industry? Look no further than BAE Systems, a leading innovator in defense products and services. We're seeking highly motivated and experienced Welding Manufacturing Engineers to join our dynamic team in Louisville and help shape the future of defense technology.

Unlock Your Potential in a Challenging and Rewarding Role As a Welding Manufacturing Engineer at BAE Systems, you'll play a critical role in supporting the welding operations and production of large complex assemblies. Enjoy a unique work-life balance with our 9/80 schedule, which includes every other Friday off.

Your Mission

Develop and implement cutting-edge processes for fabrication, testing, and weld integrity to deliver high-quality products to our customers. Collaborate cross-functionally with multiple teams to drive operational excellence and innovation. Analyze NDT inspection reports and data to identify root causes and develop effective repair plans. Research and recommend state-of-the-art weld equipment and automation solutions to eliminate defects and enhance consistency.

Conduct in-depth weld engineering analysis of materials and procedures to qualify weld procedures and performance. Leverage your expertise in metallurgy, material weldability, welding robotics, and programming to improve existing processes and create new ones.

What We Offer

A competitive salary and benefits package Opportunities for professional growth and development in a dynamic and innovative environment Collaborative and supportive team culture Flexible work schedule with a 9/80 schedule Take the First Step Towards a Rewarding Career If you're passionate about welding engineering welding quality and ready to make a difference, apply now to join our team of innovators and shape the future of defense technology.

Required Education, Experience, & Skills

  • Bachelor's degree in Weld Engineering, Weld Engineering Technology, Mechanical Engineering, Metallurgy, or related discipline and 6 years of relevant experience in a manufacturing environment (or equivalent combination of education and experience)
  • Excellent understanding of welding specifications such as AWS, ASME, or NAVSEA Experience with welding processes such as SAW, GMAW, SMAW, and GTAW Strong technical skills in Weld Engineering with ability to analyze and resolve complex engineering challenges Working knowledge of NDT inspection techniques, processes, and interpretation of results
  • Excellent communication and collaboration skills We will consider candidates with fewer years experience for a more junior position or additional experience for a more senior position This role requires regular presence in a manufacturing or fabrication environment.

The incumbent must be able to access and safely navigate production areas which may include climbing, kneeling, stooping, and working in confined spaces. Must also be able to comply with all requirements including the use of required personal protective equipment (PPE) in accordance with company policy. Preferred Education, Experience, & Skills

Certification with AWS as a CWI or NDT Level II or III certification Experience in heavy fabrication, manufacturing, and capital project implementation Familiarity with NAVSEA T9074-AD-GIB-010/1688 and NAVSEA S9074-AQ-GIB-010/248 requirements Experience with digital introduction on equipment for weld parameter tracking and automation Previous experience with digital introduction on equipment for weld parameter tracking

Defense contractor experience Prior experience with automation such as cobots or articulating robots Experience reviewing supplier capability and suitability to provide acceptable product and comply with government specifications.

Experience addressing non-conformances and assisting in Root Cause and Corrective Action activities. Proven ability to develop and implement detailed work documentation, such as routings and work instructions, that enable weld personnel to execute welding tasks with precision and accuracy.

Pay Information Full-Time Salary Range

$107359 - $182510 Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.

Employee Benefits

At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance.

Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics. About BAE Systems, Inc. BAE Systems, Inc. is a defense, aerospace, and security company headquartered in Falls Church, Virginia, with more than 40,000 employees worldwide.

We serve, supply, and protect those who protect us. As one of the most geographically diverse international defense companies, we deliver a full range of products and services spanning air, land, maritime, space, and cyber, including advanced electronics, intelligence solutions, and dedicated customer support. Our culture is performance-driven and values-led, built on curiosity, creativity, and collaboration. Purpose isn't a tagline here.

It's what drives us. We're developing breakthrough technologies that defend national security and make a lasting impact on our communities and our planet. When you join BAE Systems, you're not just building a career. You're contributing to a mission that truly matters. This position will be posted for at least 5 calendar days. The posting will remain active until the position is filled, or a qualified pool of candidates is identified.

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