Manufacturing Engineer (Jigs & Fixtures)

Job description

POSITION SUMMARYThe Manufacturing Engineer is responsible for transforming high-precision fixture designs into physical assets with a focus on technical excellence and financial efficiency. This role requires a blend of advanced CNC/CAM expertise and rigorous project management to ensure parts are machined "Right First Time" within the estimated budget and hours.CORE RESPONSIBILITIES1.

CNC / CAM & Process StrategyHigh-Precision Programming

Develop 3-axis and 5-axis CNC programs using advanced CAM software, optimizing tool paths for surface finish and accuracy.

Manufacturing Methods

Identify the most efficient manufacturing sequence to ensure dimensions meet customer specifications (±5 to ±10 microns).

Surface Treatment Planning

Calculate and apply precise machining allowances to account for post-processing requirements like Hard Anodizing, ENP, or Heat Treatment.2.

Material Expertise & DevelopmentMetallic Machining

Implement specialized cutting strategies for Stainless Steel (work-hardening prevention) and Aluminium (high-speed machining with superior surface finish).

Non-Metallic & Polymer Development

Lead the machining and development of TPU (Thermoplastic Polyurethane) and other engineering plastics. This includes managing material compression during clamping and selecting razor-sharp tooling to prevent "burring" or melting.

Distortion-Free Machining

Develop specialized workholding and stress-relieving machining sequences to prevent warping in thin-walled components.3.

Production Control & Cost ManagementMachining Hour Control

Monitor and control actual machining hours against the pre-defined Estimated Man-Hours. Identify variances and implement corrective actions to prevent cost overruns.

Efficiency Audits

Continuously review CNC cycle times and setup procedures to align shop-floor performance with the commercial estimate.

Assembly Engineering

Lead the physical integration of mechanical, pneumatic, and electrical subsystems, ensuring zero interference during the final build.TECHNICAL REQUIREMENTS1. Education & ExperienceQualification:B.E. / B.Tech in Manufacturing, Mechanical, or Production Engineering.Experience:4–7 years in high-precision CNC machining and toolroom operations.

Domain Expertise

Proven experience in managing "Estimate vs. Actual" machining costs for custom tooling projects.2.

Software & Technical ProficiencyCAM Mastery

Expert proficiency in Mastercam, NX CAM, or PowerMill.

Project Tracking

Familiarity with ERP systems or Excel-based tracking for monitoring machining hours and production milestones.

Metrology

Hands-on experience with CMM, 3D scanning, and high-precision manual gauging.3.

Specialized KnowledgeMaterial Science

Understanding of the thermal and mechanical properties of Stainless Steel, Aluminium alloys, and the elastic behaviour of TPU during machining.

Tooling Economics

Ability to select cutting tools that balance high-speed removal with long-term cost-efficiency.

KEY PERFORMANCE INDICATORS (KPIs)Labor Efficiency

Percentage variance between Estimated vs. Actual machining hours (Target: <5% variance).

Quality Rate

Success rate of First Article Inspection (FAI) with zero rework due to machining errors or material distortion.

Material Integrity

Zero part rejections due to improper handling of specialized materials (e.g., melting of TPU or work-hardening of SS).

On-Time Delivery

Adherence to the production schedule for final fixture assembly.

Qualifications

Bachelor of Technology (BTech)