Lead PLC - Programmer

Job description

• PLC Programming & Controls Advanced programming, troubleshooting, and modification of PLC programs.

Hands‑on experience with: Omron, Keyence, Mitsubishi, Siemens PLCs Servo actuators, drives, motors, and electrical systems

LabVIEW Programming Advanced LabVIEW application development including

• Graphical Programming (VIs & Sub‑VIs); LabVIEW RT Modules ; DAQ Interfacing (6009/6221/6001), NI‑MAX configuration Field instrument interfacing & hardware configuration; RS232/RS485/Modbus‑TCP communication OPC communication & PLC interfacing; Data logging and application troubleshooting
• Vision Systems Programming and troubleshooting of industrial camera controllers: Keyence & Cognex
• MES Support, Digitalization & ABB Robot Operations Ensure smooth functioning of MES on the shop floor.

Perform basic troubleshooting for MES‑machine connectivity issues; Support accurate data capture for production, quality, and machine performance ; Contribute to digital documentation, traceability, and reporting. Support basic robot movement, teaching points, and path correction; Safely operate robot programs using FlexPendant. Handle I/O for grippers and sensor signals; Troubleshoot simple robot faults to ensure continuity of automation. 5 Breakdown& Preventive Management Attend and troubleshoot machine breakdowns in shifts to ensure minimum downtime.

Provide immediate containment actions and document breakdowns in MIS; Perform root cause analysis and prepare permanent corrective action reports. Plan and execute Preventive Maintenance (PM) schedules; Conduct predictive maintenance and equipment health checks. Work towards continuous improvement and zero‑breakdown culture. 6. Spare Parts & Vendor Management Maintain and procure spares as part of the Spare Part Management system.

Coordinate with Purchase and Suppliers for SC/PO/payment follow‑ups and deliveries. Track and manage R&M budget and annual maintenance calendar. 7. Additional Technical Knowledge (Preferred) Resistance welding Crimping Molding processes

Qualifications

Qualifications

Diploma/B.E./B.Tech in Electrical, Electronics, Mechatronics, or related field with 5–8 years of experience in machine maintenance & automation. Experience in automotive/electronics/precision manufacturing (preferred). Technical expertise in PLC Programming, LabVIEW Programming, MES Integration & Digitalization, ABB Robot Programming. Strong problem‑solving and decision‑making skills, Planning and organizing (resource management & forecasting), Initiative‑taking and innovation mindset, Effective communication and escalation management, Teamwork, collaboration, and conflict management