Modernization Software Lead - Decatur, IL

Job description

Software Modernization Lead

Industrial Automation Projects - Decatur, IL

This is a full-time, exempt-level position located on-site .

Position Description

We are seeking an experienced Automation Software Lead to spearhead the development, implementation, and modernization of process control systems in industrial automation projects.

The successful candidate will lead software configuration-related aspects of projects involving systems such as Emerson DeltaV and Rockwell PlantPAx, ensuring robust, efficient, and innovative solutions that meet ADM specifications and industry standards. This role requires technical expertise, leadership, project management experience, and collaboration with cross-functional teams to deliver cutting-edge automation solutions.

The ADM Modernization Program [Program Aurora] is an ADM Operations Initiative to modernize our strategic facilities through Automation and Optimization. Utilizing technology and ADM expertise, we will reduce unplanned downtime, support safety initiatives, increase OEE, and standardize our processes across our business units. The Program is an enabler for ADM’s Digital Transformation.

Key Responsibilities

Software Design and Development

• Lead the governance and oversight of 3rd party Automation Vendor software design; provide technical requirements for software architecture, programming, and integration

Project Leadership

• Oversee software engineering tasks, including system configuration, programming, and integration for modernization projects

Modernization of Legacy Systems

• Plan and execute upgrades for legacy control system software (e.g., Emerson DeltaV, Rockwell PlantPAx) to enhance performance, reliability, and scalability

Collaboration

• Work closely with hardware engineers, control system engineers, and project managers to ensure seamless integration of software and hardware components

Technical Documentation

• Develop and maintain detailed software specifications, functional descriptions, narratives, and programming documentation. Provide input for cross-functional reviews

Testing and Commissioning

• Lead software testing, troubleshooting, and commissioning activities to ensure systems meet operational requirements. Coordinate FAT/SAT testing and deliverables for software components

Compliance and Standards

• Ensure all software designs comply with industry standards (e.g., ISA, IEC, NFPA) and client-specific requirements, including cybersecurity standards (e.g., IEC 62443)

Vendor Management

• Coordinate with vendors for procurement of software tools, licenses, and services, ensuring timely delivery within budget constraints

Mentorship

• Guide and mentor junior software engineers, fostering a culture of technical excellence and innovation
• Ensures adherence to ADM standards and best practices for software development and process control

Required Qualifications

• Bachelor’s degree in Electrical, Chemical or Computer Engineering, Computer Science, Automation or a related technical degree; experience in lieu of education will be considered
• 7+ years of experience in industrial automation software development, and a minimum of 3 years in project execution
• Proven expertise in designing and implementing software for process control systems, such as Emerson DeltaV (preferred) and Rockwell PlantPAx
• Strong knowledge of industrial communication protocols (e.g., Modbus, OPC UA, Ethernet/IP)
• Expertise in configuring and programming control logic, HMI development, and data historian systems
• Familiarity with reading and understanding control system architectures and integration requirements
• Experience with reading and understanding process documentation
• Understanding of cybersecurity principles for industrial control systems (e.g., IEC 62443)
• Familiarity with various industrial software platforms and experience with designing and troubleshooting software solutions
• Excellent leadership and team management skills, with the ability to coordinate cross-functional teams
• Strong problem-solving and analytical skills to address complex technical challenges
• Effective communication skills to interact with clients, vendors, and internal stakeholders
• Proficiency with Microsoft Office suite

Preferred Qualifications

• Advanced degrees or certifications (e.g., PE, PMP) are a plus
• Experience with modernization projects, including upgrading legacy control system software to modern platforms
• Experience with multiple process control platforms (e.g., Valmet D/3, Siemens PCS7, Honeywell Experion, Allen-Bradley Plant PAx)
• Knowledge of Industry 4.0 technologies, such as IIoT, edge computing, or predictive maintenance
• Familiarity with project management methodologies (e.g., Agile, PMI)
• Experience in industries such as oil and gas, pharmaceuticals, chemical manufacturing, food processing, or power generation

Certifications

• Relevant certifications such as Emerson DeltaV Implementation, Rockwell Automation Certified Professional, Project Management Professional, or ISA/IEC standards training are highly desirable

Why

Join Us?

• Work on cutting-edge industrial automation projects that drive operational excellence
• Collaborate with a talented team of engineers and innovators
• Competitive salary, comprehensive benefits, and opportunities for professional growth
• Be part of a company committed to advancing technology and sustainability in industrial processes

Excited about this role but don’t think you meet every requirement listed?

We encourage you to apply anyway. You may be just the right candidate for this role or another one of our openings.

ADM requires the successful completion of a background check.

REF:109214BR